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Discussion Starter · #1 ·
I need to go threw my transmission in my 800 ranger midsize same trans as the full size as far as I know if anyone knows f a goo write up would be great if not ill be going into it blind an ill try to do a write up the best I can
 

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Do you have a the shop manual for it? If not I would recommend it.
 

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I watched this video series (think there's 3) on rebuilding the polaris sportsman transmission before I did mine. It was very similar if not exact.


I'd recommend buying aftermarket bearings for your transmission. I just bought a set to have as a spare that are built by Natci (spelling?) that are Japanese bearings for $55!

That covers all the bearings except the ones on the rear hub, and the ones down deep in the case that hold the prop shaft drive gear/shaft. didn't plan on ever replacing them because I've never seen them fail.

It's the other 6 you need to replace.


I'll try and write more later today when I have time. I've got some tips. Wish I'd have had time to do a write up on mine, but I was in a rush!
 

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Discussion Starter · #4 ·
yea just ordered the shop manual lucked out found a used on for 40$ on ebay
 

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Discussion Starter · #5 ·
well when I tare into it we will see im bout tapped out on money with all the junk I just did to it
 

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Ok, I'll lay this out best I can.

In this picture below polaris has this layout wrong. it's wrong on my ranger and it's wrong for the 2014 midsize.

It shows you need two of number 20, when in fact you need two of number 57 and only one of #20
Text Font


Ok,

if you're going to use aftermarket bearings, I'll help you understand which ones replace what as best I can

a 6203 bearing replaces #24 (3234274). You'll need 2
a 6204 bearing replaces #20 (3233018 ). You need 1
a 6205 bearing replaces #57 (3233019). You need 2
a 6207 bearing replaces #22 (3233009). You need 1

While you're there you may want to replace the input shaft seal -3234851 . kinda pricy. I didn't replace it on mine because mine looked good. It is replaceable without removing the transmission if it would happen to leak later on. Usually when an input shaft bearing fails it ruins this seal. I don't see a seal for the park brake rotor shaft like I have for my 2011. Does your midsize have a park brake? or maybe it's got park in the trans?

before you take the trans apart, I'd take the selector shift fork off of the RH side along with the cover and 3 gears inside. Then split the trans, and before pulling the selector/ low reverse shafts out, I had good luck zip tying the selector shaft (the one with the shift forks) to the shaft that has the engagement dogs on it. Then they pull out together without coming apart.


To get the low/reverse chain off which you will need to do so you can replace bearings, you'll need to remove one bearing and a snap ring if I remember right. Be careful not to bind the low reverse chain too much.

getting the drive gear and lower bearing off of the main chain drive shaft was kind of a stinker. I did it with two adjustable heel bars and a vice. It's best if you have a bearing puller. One recommendation, never re-use a bearing that you've pulled off. no matter how good it looks.

You can check the bearings by spinning them. if they feel gritty or don't spin free, they're on their last leg.

Going back together I had to zip tie my tentioner back to the main gear case to take the pre-load off of my main chain so I could get the top half of the cover back on. just before the cover was all the way down, I cut the zip tie, pulled it out, and put some extra silicone there. Not sure how the guy did it in the video, never watched it that far in.

I recommend using permatex ultra grey silicone I love this stuff. I used to use the ultra copper which is good, but the grey is stiffer and seems to stay in place better. I use it on everything now.

I'd watch those videos through, and if you have questions give me a shout, I'll help as best I can.-

adam
 

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Discussion Starter · #7 ·
yea that video looks like it will help a lot an I got my service manual otw
 

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Are you gonna do the turf mode delete? What part do you swap in to do it?
 

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Discussion Starter · #9 ·
im trying to figure that out now only person I found that's done it had a 900 ranger an swaped it with a 900 rzr gear
 

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Discussion Starter · #10 ·
an it seems to be just the tuff mode stuff that is messed up trans split right in half pretty straight forward very similar to the video in the above post Auto part Engine Automotive engine part Tool accessory Vehicle
Auto part Gear Engine Groupset Automotive engine timing part
Auto part Gear Rotor Machine Rim
Auto part Wheel Rim Tire Automotive wheel system
Gear Auto part Hardware accessory Rim Wheel
 

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That's what I keep running in to also. Everybody tells me I need to the turf mode delete mod, I ask them what parts I need and they tell me they don't know what to do for 800s, just 900s.
 
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