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A lot of the early 900s had noisy front gearboxes. I've inspected a few and found nothing abnormal. That being said I didn't bust out the micrometers. I believe Toxic had some insight quite awhile back.
 

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2015 Polaris ranger 570 XP
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I believe Toxic 21 is actually rebuilding and modifying front differentials so they engage the front wheels sooner than OEM. It might pay to contact him and see if he can rebuild, improve and even modify your current unit for less $ than replacement cost. I suggest dropping a PM to him on this site.
 
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