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Hello gang, I hope someone on this site could assist in solving my dilemma. On my 2002 Ranger 500 4x4, I've replaced the mechanical thermostat twice and still coolant leaks thru the weep hole. I've installed it using the special plastic pipe tool. Can someone please help? Thanks for your help.
 

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Discussion Starter #3
Sealing washer?? Perhaps that is the issue. I've only replaced the mechanical seal, and the gasket for the housing. What does it look like and the placement?
 

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The order is mechanical seal, sealing washer, impeller, aluminum washer then nut. It's been awhile but I believe the sealing washer is the same on both sides but if not then the rubber side toward the mechanical seal.
 
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